2023 Schedule

Electrical maintenance programs have prioritized “reliability” for years but failed to apply it effectively, resulting in preventable failures. Operator-driven safety and reliability (ODSR) is a cost-effective asset management program that enhances reliability by engaging operators in asset maintenance through inspection routes and process parameter monitoring. This team-based approach involves multiple departments, reducing fire and failure risks while improving safety and reliability. Implementing ODSR necessitates creating a skills matrix, reengineering systems for safe and repeatable inspections, and adopting a continuous improvement model for training and monitoring activities. By developing “process rounds,” operators take ownership of equipment functionality, using baseline condition-based maintenance (CBM) instruments like IR cameras, partial discharge detectors, ultrasound probes, and vibration analysis equipment. Effective communication between operators and reliability technicians is essential, including clear departmental roles, inspection route schedules, automated follow-up paperwork, and a feedback system for training and role recognition. In addition, this new strategy replaces outdated maintenance practices to manage risks better. ODSR implementation provides financial and environmental benefits by increasing operational reliability, reducing downtime, and minimizing the need for spare parts and service items. This leads to less waste, decreased shipping/support costs, and improved asset utilization. In addition, with fewer shutdowns and start-ups, the overall carbon footprint is reduced, resulting in a cleaner and more efficient operation.